large ABS plastic shell,vacuum forming,Motocycle part OEM

1. Plastic sheet board:

ABS, HIPS, PP, PE, PC, PMMA resin granules are extruded orco-extruded into thermoplastic sheet or plate that textured,smooth, gloss or matt, fire retardant and UV resistant

2. Vacuum forming:

After being heated, the plastic sheet is stretched onto or intoa mould, and held against the mold by applying vacuum between themould surface and the sheet to form designed shapes.

3. Cooling to keep shape:

once formed the plastic need to cool before being released fromthe mould. To speed up the cooling cycle, fans are fitted andactivated once the plastic part is formed.

4.Machine large products:

Our machine could be restructured to make larger plastic vacuumforming plastic products, with maximum dimensions of3000*2000*800*10mm  (L*W*H*T)

5. Trimming edges:

Extra material is firstly trimmed before more accurateprocessing. Sawing is often used in the stages. Polishing is madeadditionally to smooth the edges. 

6. Drilling holes:

Drilling often follow the trimming. Other post forming processesinclude decoration, printing, strengthening, reinforcing andassembly.

7. CNC Processing:

For more accurate and faster speed vacuum forming plasticproducts processing, CNC is often used. The machine is computerprogrammed to select correct cutting tools and angle to suit eacharea.

8. Examination and checking:

Before packaging, all our vacuum forming plastic products willbe carefully checked in terms of dimensions, surface finish,strength, color requirements and so on.

9. Cleaning and Packaging

All vacuum forming plastic products are cleaned beforepackaging. Products are wrapped with plastic film to preventscratches and cartoon boxes are used or other methods are appliedas required.