Charcoal-burning kiln CK-3 ECO-Ugolkov

Description:

In this kiln we used  well-studied and proven principle ofraw materials indirect heating, which is being successfully used inthe CK EURO since 2009, and means  we do not move the rawmaterials from chamber to chamber, we only move the process. Thatprovides high performance at relatively low cost. Formed pyrolysisproducts are burned in the fire chamber, guaranteeing the absenceof emissions. The main elements of the kiln are:

1. Fire chamber CK "EURO" 1 pc.
2. Drying/pyrolysis/cooling chamber 3 pcs., CK “Ugolkov” with CK“EURO” heat pipes
3. The chimney of 10 rm
4. Channels with slide dampers: a furnace-chamber,chamber-chamber, chamber- chimney
5. Charcoal unloading hatches
6. Hatches for raw materials loading and charcoalunloading 
7. Control and measuring devices

The kiln construction includes 3 modes:

1. Charcoal cooling and unloading; Loading of raw material forpyrolysis
2. Drying
3. Pyrolysis

By means of valves it is possible to set the necessary modeinside each chamber (1, 2 or 3). Raw materials are loaded into thechamber with the mode set to "1" , i.e. in fact, this chamber isdisconnected from the heating system, let’s suppose that thiscamera has number 3 (see Figure 1). Coolant formed during thecombustion of pyrolysis products goes along the channel from thefire chamber and gets to the chamber 1 with the set mode “3”,providing necessary temperature for pyrolysis process. Then thecoolant flows along the heat pipes into the chamber 2 with the setmode "2", providing drying of raw materials. After that coolantresidues get into a chimney. After completion of the "pyrolysis"process, the mode “1” is set in the chamber 1, while the chamber 2is transferred from the mode "2" to the mode "1". After the loadingwas finished the chamber 3 is transferred from the mode “1” to themode "3". After the charcoal was completely cooled down in thechamber 1 with the mode "1" charcoal is unloaded from it.

The movement of thecoolant

The main advantages of thekiln:

1. Environmental safety

2. There are no requirements to cover of the area

3. It has a high performance

4. No lifting equipment need (crane beam, telpher, etc.)

5. High quantitative and qualitative indicators of charcoal

6. It’s not stationary production, assembly/disassembly in oneday

7. 100% controlled process. Temperature modes control

8. Mechanization and automation of the process is possible

9. Low cost

10. Remote control of kiln operating modes

11. Compactness. Disassembled kiln is easily placed in a truck86 m³

12. Low power consumption

13. Repairability

14. Easy to use

11. Compactness. Disassembled kiln is easily placed in a truck86 m ³

12. Low power consumption

13. Repairability

14. Easy to use

  Overall dimensions ofthe kiln